Product Description
Scopeof Application of Application:
Introducing a versatile incinerator, meticulously engineered for paramount safety and unwavering efficiency in the disposal of hazardous medical waste. From surgical remnants to auxiliary medical paraphernalia, and single-use injectors, experience a comprehensive array of waste management solutions. Its sturdy and reliable design ensures that waste is discarded with unmatched precision, ensuring superior dependability and functionality..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless and continuous operations with our state-of-the-art automatic feeding and ash removal system, which assures uninterrupted workflows;
2. Revel in an environmentally friendly design that effectively neutralizes smoke and odors, prevents secondary pollution, and significantly cuts operational costs;
3. Featuring an innovative revolving incinerator body, our multi-phase combustion ensures efficiency that stands unrivaled in the industry;
4. Achieve complete cremation with a substantial reduction in ash volume, boasting a remarkable heat alkali burning rate surpassing 90%;
5. Effortlessly manage and process high-moisture waste with our adept continuous material feeding technology, ensuring seamless operation;
6. With cutting-edge automatic control technology, our incinerator guarantees operations that are not only safe and dependable but also highly economical;
7. Functioning with exceptional efficiency, our design eliminates emissions of smoke, odors, and secondary pollution for a cleaner environment;
8. Marvel at the energy efficiency: our innovative design ensures full waste treatment while minimizing running costs, thereby amplifying economic returns;
9. Safety and reliability are at the forefront: using primarily an automatic control system known for low failure rates, facilitating easy repairs and maintenance;
10. Our advanced exhaust treatment system, incorporating secondary combustion, heat exchange, and dust removal, meets stringent national emission standards, ensuring compliance with contemporary exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is meticulously fed into the rotary kiln through an advanced feeding system, showcasing cutting-edge technology. This high-precision mechanism ensures that the combustion temperature is maintained at a precise 850ºC, thanks to meticulous oxygen control, guaranteeing outstanding efficiency. Concurrently, waste liquid is efficiently channeled into either the rotary kiln or the secondary combustion chamber via specialized pipelines, ensuring seamless processing and integration for extraordinary performance.
4) The flue gas, a by-product of the rotary kiln's powerful operation, is directed to the secondary chamber. Here, incineration by-products such as ash and slag are dispatched with exceptional efficiency through an innovative wet scraper mechanism, ensuring operations are seamless and pristine.
5) Within the secondary combustion chamber, the flue gas undergoes exceptional combustion. The introduction of organic waste liquid raises the temperature to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless output with zero secondary pollution, as the flue gas resides here for an exact 4 seconds. This ensures comprehensive decomposition of trace organics and dioxins, achieving an outstanding decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at about 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further promoting environmental safety.
6) Exiting the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is deftly neutralized by centrifugal force, significantly purifying the flue gas and setting it up for subsequent treatment stages.
7) Once the flue gas exits the cyclone, it advances to the semi-dry quench tower. A pressure pump skillfully drives the reaction tower to the apex of the two-fluid nozzle, transforming it into fine droplets. These droplets encounter the rising hot flue gas, creating a dense suspended droplet region and rapidly cooling to 200ºC within a second. This swift action effectively curtails dioxin regeneration and extinguishes any residual sparks, protecting the cloth bag from potential fires.
8) Subsequently, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These vital stages are essential in removing acid gases from the flue gas, ensuring it meets rigorous environmental standards for purity.
9) After passing through the spray tower, the flue gas is discharged into the atmosphere via the chimney, facilitated by an induced draft fan that ensures its smooth egress, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Unveil the future of industrial purification with our cutting-edge lye removal process, designed to surgically excise sulfur and chlorine. This innovation offers unmatched precision and operational excellence, redefining industry benchmarks and setting the stage for a cleaner tomorrow.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. radiates as a shining beacon of unparalleled innovation and superior quality. Anchored by a formidable registered capital of 58 million yuan and bolstered by a dynamic team of over 140 skilled experts, our foundation is further strengthened by substantial fixed assets valued at 80 million yuan. Our operations thrive within a sprawling 33,000 square meters, meticulously dedicated to excellence in every facet.
Recognized by the state as a high-tech enterprise, we proudly uphold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to exemplary quality is underscored by the illustrious ISO9001:2015 international quality management system certification and the distinguished CE certification. These accolades are a testament to our steadfast dedication to reliability and excellence of the highest order.
At the forefront of cutting-edge incineration solutions, we design advanced systems for liquid, gas, and solid waste management, as well as pioneering industrial wastewater treatment equipment. Our diverse portfolio showcases industrial hazardous waste incinerators and bespoke solutions meticulously tailored to serve the unique needs of the chemical and pharmaceutical sectors.
Our state-of-the-art product line encompasses a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, each crafted with precision to meet diverse requirements.
Through the synergy of innovative scientific management and pioneering testing methodologies, we deliver superior products at competitive prices. Our unwavering commitment to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our esteemed clientele. Our holistic services cover feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, comprehensive training, and diligent after-sales support, ensuring seamless and efficient waste treatment solutions that exceed expectations.
Our exceptional products reverberate not only throughout China but also make a resounding impact across the globe, reaching discerning audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The unwavering satisfaction and trust of our clients underscore our relentless dedication to delivering unmatched quality and innovation.
We extend a heartfelt invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience firsthand the extraordinary solutions we offer! Come explore the remarkable innovations that set us apart!
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