Product Description
Scope of application:
Ideal for handling medical waste such as surgically removed viscera, medical auxiliary materials, single-use injectors, and other medical refuse.
Characteristics:
1. Experience hassle-free operations with automatic material filling and effortless ash removal;
2. Enjoy a clean environment with no emissions, odors, or secondary pollution, along with low operating and burning costs;
3. Features a state-of-the-art revolving incinerator body with multi-phase burning for superior combustion efficacy;
4. Ensures thorough cremation with minimal ash, achieving a heat alkali burning rate exceeding 90%;
5. Capable of continuous material processing, it efficiently incinerates varied waste types, including those with high moisture content;
6. Incorporates cutting-edge automatic control technology for safe, reliable operation, delivering low-cost operations and significant economic gains.
7. Unmatched efficiency: smoke-free, odor-free, and devoid of secondary pollution;
8. Energy-saving design: advanced structural science ensures more comprehensive treatment, reducing operational costs;
9. Dependability assured: features an automatic control system with minimal malfunction rates, facilitating easy repairs and maintenance;
10. Adherence to national exhaust standards: equipped with high-efficiency tail gas treatment solutions, including a secondary combustion chamber, heat exchange, and dust removal, ensuring compliance with the latest national emissions standards.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Our incinerator's burner is ingeniously equipped with an advanced safety protection device. In the event of an abnormal start, this device automatically and efficiently cuts off the fuel supply, ensuring maximum safety.
2. Prior to the cessation of incinerator operations, a sophisticated combustion chamber cooling program is activated. Whether during normal or safety program shutdown, the program persistently cools until the temperature descends to the designated safe value, at which point the incinerator gracefully halts its functions.
3. The equipment boasts a cutting-edge leakage protection device. With temperatures at 40 degrees and relative humidity at 85%, this ensures the insulation resistance of the electrical circuit exceeds 2 MΩ, confidently withstanding experimental voltages of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously positioned for precise accuracy and unwavering connection reliability.
4. Meticulous oil, water, and gas path sealing pressure tests confirm a flawless operation devoid of any leakage phenomena.
5. Robust Alarm System:
1) Comprehensive power indicators and intuitive switch for the incinerator device;
2) An innovative residual burning timing device guarantees the absence of any flammable gases or organic residues within the furnace, securing safety and reliability;
3) An overload protection device safeguards the motor from overload, accompanied by negative pressure frequency conversion control;
4) High and low temperature control interlocking ensures optimal performance.
Design Ideas:
Tailored to project-specific attributes, the ingenious selection of the rotary kiln incinerator facilitates the simultaneous incineration of both solid and liquid wastes. It's particularly favored for the treatment of chemical residues, sludge, organic waste liquids, and industrial solid wastes,
making it the premier choice for comprehensive waste disposal centers. The rotary kiln incinerator features a cylindrical metal shell brimming with insulating bricks, positioned horizontally but slightly inclined. Its remarkable design enables uniform mixing and movement of materials to the discharge end through gradual rotation along an inclined angle. Utilizing a flue gas directional design, continuous rotation ensures the waste within is incessantly rolled and stirred, ensuring even heat distribution. With a residence time in the rotary kiln spanning 0.5-1 hours, complete waste heating and thorough organic matter removal are assured.
Additionally, a state-of-the-art secondary combustion chamber incinerates waste gas produced by the rotary kiln at an intense high temperature (1100ºC), achieving exceptional organic matter removal efficiency. Guided by criteria of temperature ≥1100ºC and flue gas residence time ≥2 seconds, the furnace type is meticulously chosen. Post flue gas cooling, the tail gas undergoes purification, prioritizing the removal of acidic components, nitrogen oxides, and harmful component adsorption, alongside dust particle collection for optimal equipment selection.
The Incinerator Device Comprises the Following Equipment:
A comprehensive array of equipment, including a feed hydraulic transmission device, waste liquid conveyance pipeline system, rotary kiln body, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust removal system, quench acid stripping tower, mist separation tower, powerful exhaust fan, independent chimney, alkali storage tank and conveyance system, lye pump, blower and air supply system, intricate electrical system, instrument control system, automatic ash management device, and structured platform and support for system installation and maintenance.
Brief Introduction of Main Process Flow:
1) Initially, activate the blower to purge any residual or potentially explosive gases from the furnace, effectively preventing any explosion risks upon ignition.
2) Prior to igniting the burner, activate the induced draft fan and allow it to purge the furnace for a full five minutes. Diesel, as the fuel, is conveyed through pipelines and ignited via ignition burners. The resultant heat from the burner gradually elevates the temperature of the rotary kiln and the secondary chamber to the desired levels.
3) To initiate the Eco-Friendly Rotary Kiln Incinerator process, solid waste is meticulously fed into the rotary kiln via an advanced feeding system. The precise control of oxygen supply ensures the combustion temperature consistently remains at an optimal 850ºC, facilitating efficient incineration. Simultaneously, a streamlined waste liquid pipeline expertly channels waste liquid into the rotary kiln or the secondary combustion chamber, ensuring seamless integration and enhanced incineration capabilities.
4) Upon generation, the flue gas from the rotary kiln is expertly redirected into the secondary chamber, ensuring comprehensive gas treatment. Meanwhile, the incineration process produces ash and slag, which are proficiently expelled by an automated wet scraper system. This innovative mechanism guarantees a continuous and efficient disposal process, enhancing the efficacy of the Eco-Friendly Rotary Kiln Incinerator.
5) In the pursuit of absolute purity, the flue gas undergoes an additional combustion process in the secondary combustion chamber. Assisted by organic waste liquid, the temperature is elevated to a remarkable 1100ºC, ensuring incineration is impeccably complete, resulting in smokeless, odorless, and pollution-free emissions. Impressively, the flue gas residency in this chamber is precisely 4.0 seconds, meticulously decomposing trace organic matter and dioxins at a phenomenal efficiency exceeding 99.99%. This multi-stage combustion adeptly curtails nitrogen oxide formation, reinforcing the Eco-Friendly Rotary Kiln Incinerator's commitment to environmental sustainability.
6) Emerging from the secondary combustion chamber, the flue gas enters a cutting-edge water-cooled cyclone dust collector. Utilizing centrifugal force, this advanced system effectively settles ash content, significantly elevating the flue gas purity and ensuring superior cleanliness standards are achieved.
7) The next phase involves the flue gas transitioning to a state-of-the-art semi-dry quench tower. Here, a precision-engineered two-fluid nozzle, powered by a sophisticated pressure pump, atomizes the flue gas into fine droplets. This innovative process rapidly decreases the temperature to approximately 200 ºC within a mere second, effectively inhibiting dioxin regeneration. Concurrently, any residual sparks are expertly extinguished by a fine water mist, safeguarding the subsequent cloth bag filtration system from potential damage.
8) In the subsequent stage, the flue gas is channeled into a comprehensive spray washing tower and wet packing washing tower apparatus. This pivotal step is dedicated to the meticulous removal of acid gases, ensuring that the flue gas is impeccably cleansed before further processing.
9) Upon thorough purification, the flue gas, having traversed the spray tower, is released directly into the atmosphere through the strategically designed chimney, facilitated by a powerful induced draft fan. This ensures an environmentally responsible discharge, showcasing the Eco-Friendly Rotary Kiln Incinerator's commitment to sustainable practices.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine:
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui boasts a robust registered capital of 58 million yuan. With over 140 dedicated employees and fixed assets amounting to 80 million yuan, our facility spans an impressive 33,000 square meters.
Recognized as a state-certified high-tech enterprise, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our commitment to excellence is further validated by our ISO9001:2015 international quality management system certification and CE certification.
Specializing in cutting-edge waste management, our expertise encompasses the production of incinerators for liquid, gas, and solid waste. We manufacture state-of-the-art equipment including industrial hazardous waste incinerators and tailored solutions for the chemical and pharmaceutical industries.
Our furnace offerings are diverse and comprehensive: from advanced rotary kilns and solid incinerators to liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, and specialized medical waste incinerators, among others.
We leverage advanced scientific management and modern testing methods to ensure superior product quality. Our competitive pricing and impeccable after-sales service have earned us widespread acclaim and trust. We offer an all-encompassing service, from feasibility studies and design development to manufacturing, installation, debugging, training, and ongoing after-sales support.
Our products enjoy great popularity not only across China but also in international markets, including Southeast Asia, Africa, South America, and the Middle East. Customer satisfaction is consistently high.
We warmly and sincerely invite friends and clients from around the world to visit us and explore potential collaborations!
Certifications
After Sales Service
FAQ
){kind=link}