Product Description
Scopeof Application of Application:
This versatile incinerator is meticulously crafted to excel in the secure and highly efficient disposal of medical waste. It accommodates a wide array of items including surgical viscera, auxiliary medical materials, and single-use injectors. Additionally, it adeptly handles an extensive range of other medical waste products. With a robust design, it ensures that waste is managed with unmatched precision and unwavering reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Embrace seamless operations with our automatic material feeding and ash removal system, which ensures smooth, continuous processes;
2. Enjoy an eco-friendly solution that effectively tackles smoke and odors, prevents secondary pollution, and reduces operational costs;
3. Our state-of-the-art revolving incinerator body combines mill and multi-phase combustion, providing unrivaled efficiency;
4. Achieve comprehensive cremation with significant ash volume reduction, boasting an outstanding heat alkali burning rate of over 90%;
5. Efficiently handle continuous material feeding, effortlessly managing waste with high moisture content;
6. Cutting-edge automatic control technology guarantees operations that are not only safe and reliable but also remarkably cost-efficient;
7. Engineered for supreme efficiency, our incinerator operates without emitting smoke, odors, or secondary pollution;
8. An energy-efficient innovation: our design ensures comprehensive treatment with minimized running costs, enhancing economic benefits;
9. Safety and reliability take precedence: primarily employing an automatic control system with low malfunction rates, ensuring straightforward repairs and maintenance;
10. Our sophisticated exhaust treatment features, which include a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet rigorous national standards, staying compliant with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Discover unmatched safety with our incinerator's state-of-the-art burner, which boasts an advanced safety mechanism that automatically halts fuel supply upon detecting any irregularities in burner function, ensuring supreme safety management.
2. Before shutting down, experience flawless operational transition as our incinerator implements a specialized cooling protocol for the combustion chamber, maintaining accuracy until temperatures stabilize at a pre-set value, signaling the conclusion of operations.
3. Depend on our cutting-edge leakage protection system for optimal performance. Even under rigorous conditions of 40 degrees and 85% humidity, the insulation resistance steadfastly remains above 2 MΩ, effortlessly withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Each component is meticulously positioned to ensure safe and flawless connectivity.
4. We pledge zero leaks with thorough sealing pressure tests on oil, water, and gas channels, guaranteeing complete integrity.
5. Alarm System:
1) Bright power indicators and user-friendly switches for the incinerator device;
2) An advanced residual burning timer ensures the furnace's interior remains free of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates sophisticated overload protection to prevent motor strain, paired with a negative pressure frequency conversion control for heightened security;
4) Features a precise interlocking mechanism for both high and low-temperature controls.
Design Ideas:
Designed with exceptional precision to meet specific project demands, our rotary kiln incinerator excels in simultaneously incinerating solid and liquid residues. Especially adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, it is distinguished in waste management.
This positions it as the premier solution for any cutting-edge waste disposal center.Crafted with a cylindrical metal exterior layered with insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational dynamics facilitate optimal mixing, encouraging seamless movement to the discharge end along its incline. The innovative flue gas directional system persistently agitates waste for consistent heating, with a waste residence time of 0.5-1 hour, ensuring thorough thermal treatment and organic matter destruction.
Moreover, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter annihilation. Furnace selection adheres to strict standards with temperatures ≥1100ºC and a flue gas residence time ≥2 seconds. After cooling, flue gas purification meticulously extracts acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring diligent component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, independent chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to efficiently purge residual and flammable gases within the furnace, significantly lowering explosion risks during ignition.
2) Prior to igniting the powerful burner, it is essential to start the induced draft fan, allowing an extensive five-minute purge of the furnace. This careful procedure ensures safety and efficiency as diesel fuel is expertly transported through meticulously designed pipelines, culminating in its precise ignition by the burners. The radiant heat smoothly elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled increase for optimum performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of innovation with our advanced lye removal process. This cutting-edge technology meticulously targets and eliminates sulfur and chlorine, providing unmatched precision. It guarantees a smooth and effective operation, redefining the benchmarks of industry excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Since our inception in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a symbol of pioneering innovation and unparalleled quality. Bolstered by a substantial registered capital of 58 million yuan and a formidable team exceeding 140 skilled professionals, our company proudly stands on fixed assets amounting to 80 million yuan. Our operations flourish on an impressive 33,000 square meters dedicated to fostering excellence.
Honored as a high-tech enterprise by the state, we hold a prestigious third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to superior quality is demonstrated by our ISO9001:2015 international quality management system certification and the esteemed CE certification, embodying our unwavering dedication to reliability and esteemed excellence.
At the forefront of cutting-edge incineration solutions, we expertly craft systems designed for liquid, gas, and solid waste management, alongside advanced industrial wastewater treatment equipment. Our extensive portfolio features industrial hazardous waste incinerators and custom solutions meticulously designed for the chemical and pharmaceutical industries.
Our innovative product line showcases a diverse array of furnace types, including rotary kilns, solid/liquid incinerators, direct combustion furnaces for exhaust gases, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each engineered for peak performance.
Leveraging innovative scientific management and advanced testing methodologies, we offer superior products at competitive prices. Our unwavering dedication to excellence, coupled with our exceptional after-sales service, has earned us widespread acclaim and trust from our clients. Our all-encompassing services include feasibility analysis, precision design, meticulous manufacturing, careful installation, thorough commissioning, extensive training, and comprehensive after-sales support, delivering seamless and highly efficient waste treatment solutions.
Our outstanding products resonate profoundly not only across China but also on the global stage, capturing audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The trust and satisfaction of our clients affirm our relentless commitment to unrivaled quality.
We warmly welcome friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we proudly offer!
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