Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Prior to igniting with the powerful burner, it is essential to activate the induced draft fan, setting it into motion for a comprehensive five-minute purge of the furnace. This carefully orchestrated procedure guarantees safety and optimal performance. Diesel fuel, transported through meticulously designed pipelines, reaches the burners for precise ignition. The radiant heat generated elevates the temperature within both the rotary kiln and the secondary chamber, ensuring a steady and controlled escalation for peak operational efficiency.
3) Solid waste is seamlessly introduced into the rotary kiln utilizing a cutting-edge feeding system. This advanced mechanism maintains combustion at a consistent 850ºC through precise oxygen regulation, ensuring maximum efficiency. Concurrently, waste liquid is expertly channeled into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, enabling flawless processing and integration for superior operational effectiveness.
4) The flue gas, a byproduct of the rotary kiln's intense operational capacity, travels to the secondary chamber. Within this chamber, incineration by-products such as ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, guaranteeing smooth and immaculate operations.
5) In the secondary combustion chamber, the flue gas undergoes an advanced combustion process. The introduction of organic waste liquid raises the temperature to a formidable 1100ºC, intensifying the incineration process, achieving a smokeless, odorless finish with zero secondary pollution. The flue gas remains here for a precise 4 seconds, ensuring complete decomposition of trace organics and dioxins, reaching an impressive decomposition efficiency exceeding 99.99%. The precise disintegration of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Upon exiting the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas in preparation for subsequent treatment stages.
7) Following its passage through the cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, dispersing it into fine droplets. These droplets encounter the ascending hot flue gas, creating a dense suspended droplet area, rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any residual sparks, safeguarding the cloth bag from potential fire hazards.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These pivotal stages play a crucial role in eliminating acid gases from the flue gas, ensuring compliance with stringent environmental purity standards.
9) Upon passing through the spray tower, the flue gas is released into the atmosphere via the chimney, aided by an induced draft fan, ensuring its smooth exit and minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2Elevated emissions of Hydrogen Chloride and Hydrogen: Witness the release of HCl↑ + H, marking a critical component of the process.2Oxygen (O)
Carbon (C)Element XHydrogen (H)Element YSulfur (S)Element Z + Oxygen2 → Carbon Dioxide (CO2)↑ + Sulfur Dioxide (SO2)↑ + Hydrogen (H2)Oxygen (O)
Lye removal of sulfur and chlorine: Dive into our state-of-the-art lye removal process. This sophisticated technology surgically targets sulfur and chlorine, delivering unparalleled precision and ensuring seamless and efficient operation that sets new industry standards.
The transformation of Hydrochloric Acid and Sodium Hydroxide: HCl + NaOH → NaCl + Hydrogen (H2)Oxygen (O)
Sulfur Dioxide (SO2) + 2NaOH transforms into Sodium (Na2)Sulfur Trioxide (SO3) + Hydrogen (H2)Oxygen (O)
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. With a robust registered capital of 58 million yuan and an impressive team of over 140 skilled experts, our firm is built on substantial fixed assets valued at 80 million yuan. Our operations are sprawled across a magnificent 33,000 square meters dedicated to excellence.
Recognized as a high-tech enterprise by the state, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to quality is underscored by the ISO9001:2015 international quality management system certification and the prestigious CE certification, reflecting our dedication to reliability and top-tier excellence.
Specializing in cutting-edge incineration solutions, we design advanced systems for liquid, gas, and solid waste, alongside sophisticated industrial wastewater treatment equipment. Our portfolio includes industrial hazardous waste incinerators and bespoke solutions tailored for the chemical and pharmaceutical sectors.
Our state-of-the-art product line offers an expansive variety of furnace types, ranging from rotary kilns and solid/liquid incinerators to exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators.
Through innovative scientific management and cutting-edge testing methodologies, we deliver superior products at competitive prices. Our steadfast commitment to excellence, complemented by outstanding after-sales service, has garnered us broad acclaim and trust from our clientele. Our comprehensive services encompass feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also make a significant global impact, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to unmatched quality.
We extend a warm invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we offer!
Certifications
After Sales Service
FAQ
Audited Supplier 
){kind=link}