Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes, ensuring a seamless workflow;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, efficiently eliminating secondary pollution while significantly minimizing operational expenses;
3. Our innovative revolving incinerator body, featuring state-of-the-art milling and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation with a remarkable reduction in ash volume and an impressive heat alkali burning rate exceeding 90%, ensuring maximum waste reduction;
5. Seamlessly process continuous material feeding, expertly managing high-moisture waste with unparalleled ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous, enhancing overall operational safety;
7. Designed for unrivaled efficiency, our incinerator operates without emitting smoke, odors, or causing any secondary pollution, upholding the highest environmental standards;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, thereby maximizing economic benefits and environmental sustainability;
9. Safety and reliability are paramount: primarily utilizing an advanced automatic control system that boasts low malfunction rates, ensuring that repairs and maintenance are straightforward and hassle-free;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal system, ensure emissions meet stringent national standards, perfectly aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience the pinnacle of safety with our state-of-the-art incinerator. Equipped with an advanced burner featuring a unique protection mechanism, it guarantees unrivaled safety by instantly cutting off fuel in case of any irregular burner activities, ensuring seamless and impeccable safety management.
2. For a smooth operational experience, our incinerator employs a sophisticated cooling protocol before shutting down. This intelligent system meticulously regulates the combustion chamber's temperature, maintaining exactitude until it cools to a predetermined level, signifying a perfect and flawless operational end.
3. Depend on our groundbreaking leakage protection system for superior functionality. Enduring harsh environments of 40 degrees with 85% humidity, our product boasts insulation resistance surpassing 2 MΩ, successfully overcoming stringent one-minute power frequency tests at 1500V (50Hz). The carefully designed component placement ensures secure and impeccable connectivity, leaving no room for error.
4. With rigorous sealing pressure tests across oil, water, and gas channels, we eliminate any possibility of leaks, promising complete integrity and peace of mind.
5. Alarm System:
1) Our incinerator features illuminated power indicators and user-friendly switches for effortless operation;
2) An advanced residual burning timer meticulously clears the furnace interior of flammable gases and organic residues, ensuring safe, efficient, and uninterrupted operation;
3) Includes a sophisticated overload protection system to prevent motor strain, integrated with a negative pressure frequency conversion control to enhance security;
4) Offers a precision-engineered interlocking system for precise control over high and low temperatures.
Design Ideas:
Designed with meticulous precision to meet specific project needs, our rotary kiln incinerator excels in simultaneous incineration of both solid and liquid residues. It is particularly skilled in processing chemical residues, sludge, organic liquid waste, and industrial solids, positioning itself as an unmatched leader in waste management solutions.
This places it at the forefront of cutting-edge waste disposal solutions, making it the unrivaled choice for any advanced waste disposal center.Crafted with a robust cylindrical metal exterior insulated with bricks, our rotary kiln incinerator features a calculated horizontal tilt. The rotational mechanics ensure optimal mixing, facilitating effortless movement towards the discharge end. The innovative flue gas directional system continuously agitates waste for uniform heating, allowing a residence time of 0.5-1 hour to ensure comprehensive thermal treatment and total organic matter destruction.
Additionally, a cutting-edge secondary combustion chamber re-incinerates emitted gases, achieving exceptional temperatures of 1100ºC for maximal organic matter elimination. Our furnace selection adheres to stringent standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, precise flue gas purification scrupulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, affirming vigilant component selection.
The Incinerator Device comprises the following components:
Included are a feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, and supportive installation platforms and structures.
Brief Introduction of Main Process Flow:
1) Begin with activating the blower to thoroughly purge residual and flammable gases within the furnace, significantly minimizing the risk of explosion during ignition for enhanced safety.
2) Prior to the ignition by the powerful burner, the induced draft fan is expertly activated to facilitate a comprehensive five-minute purge of the furnace. This meticulous process guarantees optimal safety and efficiency as the diesel fuel is deftly transported through precision-engineered pipelines, leading to its flawless ignition by the burners. The resulting radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a consistent and controlled rise for peak operational brilliance.
3) Solid waste finds its way into the rotary kiln with precision, thanks to a cutting-edge feeding system that embodies technological excellence. This system meticulously maintains the combustion temperature at an unerring 850ºC by skillfully managing oxygen levels, ensuring the peak of efficiency. In a seamless operation, waste liquid is channeled with elegance into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, resulting in impeccable processing and integration for unmatched performance.
4) The robust flue gas, born from the rotary kiln's vigorous activity, gracefully transitions to the secondary chamber. Here, the innovative wet scraper mechanism efficiently ejects incineration by-products like ash and slag, guaranteeing operations that are smooth and immaculate.
5) Within the secondary combustion chamber, the flue gas undergoes a spectacularly enhanced combustion process. With the introduction of organic waste liquid, the temperature soars to a formidable 1100ºC, invigorating the incineration process. This leads to a finish that is completely smokeless and odorless, with zero secondary pollution. The flue gas resides in this chamber for a precisely calculated 4 seconds, ensuring the thorough decomposition of trace organics and dioxins, achieving a remarkable decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at the elevated temperature of approximately 1100ºC. Additionally, the sophisticated multi-stage combustion strategy of the chamber plays a crucial role in significantly minimizing nitrogen oxide formation, thereby further enhancing environmental safety.
6) From the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, the centrifugal force adeptly neutralizes ash content, significantly purifying the flue gas and setting the stage for subsequent treatment processes.
7) Upon exiting the cyclone, the flue gas enters the semi-dry quench tower. A precisely controlled pressure pump guides the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets interact with the rising hot flue gas, creating a dense suspended droplet area, and rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any remaining sparks, protecting the cloth bag from potential fire hazards.
8) Subsequently, the flue gas enters the spray washing tower, followed by the wet packing washing tower device. These critical stages play a pivotal role in the thorough elimination of acid gases from the flue gas, ensuring compliance with stringent environmental purity standards.
9) After a meticulous journey through the spray tower, the flue gas is released into the atmosphere via the chimney, facilitated by an induced draft fan for a smooth exit, thereby minimizing the environmental impact with precision and care.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Discover our cutting-edge lye removal process that showcases advanced technology for precisely targeting sulfur and chlorine. This ensures an unmatched level of accuracy, achieving smooth and efficient operations that redefine industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a brilliant beacon of trailblazing innovation and unrivaled quality. Boasting a formidable registered capital of 58 million yuan, our company is fortified by the expertise of over 140 highly skilled professionals. We proudly anchor our operations with substantial fixed assets worth a remarkable 80 million yuan. Our expansive domain of 33,000 square meters is a testament to our commitment to excellence and innovation.
As a state-recognized high-tech enterprise, we are honored to possess a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to quality is exemplified by our ISO9001:2015 international quality management system certification and the prestigious CE certification. These accolades underscore our unwavering commitment to reliability and exceptional performance at the highest level.
Pioneering in cutting-edge incineration technologies, we craft state-of-the-art systems adept at handling liquid, gas, and solid waste. Our expertise extends to sophisticated industrial wastewater treatment equipment. Our distinguished portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously crafted for the chemical and pharmaceutical industries' unique needs.
Our avant-garde product line presents a comprehensive array of furnace types. These include innovative rotary kilns, versatile solid/liquid incinerators, exhaust gas direct combustion furnaces, revolutionary RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators—each designed for optimal performance and effectiveness.
Harnessing innovative scientific management and cutting-edge testing methodologies, we deliver superior, competitively priced products. Our unwavering commitment to excellence is complemented by exemplary after-sales service, earning us widespread acclaim and trust from our clients. Our all-encompassing services include meticulous feasibility analysis, precise design, expert manufacturing, thorough installation, efficient commissioning, extensive training, and robust after-sales support, ensuring seamless and effective waste treatment solutions.
Our exceptional products resonate powerfully not only throughout China but also have a profound global impact, captivating audiences across Southeast Asia, Africa, South America, the Middle East, and far beyond. The satisfaction and trust bestowed by our clients underscore our unwavering dedication to delivering unmatched quality and excellence.
We extend a heartfelt invitation to friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we offer, crafted to transform waste management with unmatched precision and innovation!
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