Product Description
Scopeof Application of Application:
This versatile incinerator is impeccably designed for the safe and efficient disposal of medical waste, including surgical viscera, auxiliary medical materials, single-use injectors, and a comprehensive range of other medical waste products. Its robust capabilities ensure that all waste is managed with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Revel in uninterrupted operations with our automatic material feeding and ash removal system that guarantees smooth processes;
2. Delight in an eco-conscious mechanism that eradicates smoke and odors, eliminates secondary pollution, and minimizes operational expenses;
3. Our innovative revolving incinerator body, featuring mill and multi-phase combustion, delivers efficiency par excellence;
4. Experience comprehensive cremation, significantly reducing ash volume with an impressive heat alkali burning rate exceeding 90%;
5. Seamlessly process continuous material feeding, managing high-moisture waste with ease and efficiency;
6. Cutting-edge automatic control technology ensures operations that are not only safe and dependable but also economically advantageous;
7. Designed for unrivaled efficiency, our incinerator functions without emissions of smoke, odors, or secondary pollution;
8. An energy-efficient marvel: our innovative design ensures complete treatment with reduced running costs, maximizing economic benefits;
9. Safety and reliability are paramount: primarily utilizing an automatic control system that boasts low malfunction rates, ensuring repairs and maintenance are straightforward;
10. Our advanced exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This innovative mechanism ensures precise combustion at an exact 850ºC, utilizing advanced oxygen control for peak efficiency. Concurrently, waste liquid is precisely channeled into either the rotary kiln or the secondary combustion chamber through specialized pipelines, achieving seamless processing and integration for superior environmentally-conscious performance.
4) The flue gas, a byproduct of the rotary kiln's intense operation, seamlessly transitions to the secondary chamber. In this highly advanced setting, incineration by-products such as ash and slag are removed with extraordinary efficiency using an ingenious wet scraper mechanism, ensuring immaculate and uninterrupted operations.
5) Inside the secondary combustion chamber, the flue gas undergoes exceptional combustion. By introducing organic waste liquid, the temperature is elevated to a formidable 1100ºC, intensifying the incineration process. This results in a smokeless, odorless output with zero secondary pollution, as the flue gas is retained for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency exceeding 99.99%. The chamber's intricate multi-stage combustion strategy effectively reduces nitrogen oxide formation, further bolstering environmental safety.
6) Exiting the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for the subsequent stages of treatment.
7) Upon exiting the cyclone, the flue gas proceeds to the semi-dry quench tower. A pressure pump efficiently directs the reaction tower to the apex of the two-fluid nozzle, transforming it into fine droplets. These droplets engage with the hot ascending flue gas, forming a dense suspended droplet area and swiftly cooling to 200ºC within a second. This rapid action effectively curtails dioxin regeneration and extinguishes any lingering sparks, ensuring the cloth bag is safeguarded against potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These critical stages are pivotal in eradicating acid gases from the flue gas, ensuring it adheres to stringent environmental standards for purity and safety.
9) After traversing the spray tower, the flue gas is smoothly released into the atmosphere through the chimney, aided by an induced draft fan that facilitates its untroubled exit, thus minimizing any potential environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Harness the power of our advanced lye removal methodology to expertly eliminate sulfur and chlorine impurities. This cutting-edge process is designed with high precision and efficiency, elevating operational standards and redefining excellence in waste management technology.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of groundbreaking innovation and unwavering quality. With a robust registered capital of 58 million yuan and an impressive cadre of over 140 skilled experts, our firm is underpinned by substantial fixed assets valued at 80 million yuan. Our expansive operations, spanning a magnificent 33,000 square meters, are dedicated to achieving excellence and pushing the boundaries of incineration technology.
Honored as a high-tech enterprise by the state, we proudly hold a third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality is accentuated by the ISO9001:2015 international quality management system certification and the prestigious CE certification, underscoring our dedication to reliability and top-tier excellence in the field of incineration technology.
Specializing in pioneering incineration solutions, we design cutting-edge systems for liquid, gas, and solid waste, along with advanced industrial wastewater treatment equipment. Our extensive portfolio boasts industrial hazardous waste incinerators and bespoke solutions meticulously tailored for the chemical and pharmaceutical sectors, reflecting our versatile expertise and innovative spirit.
Our state-of-the-art product line boasts an expansive array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, all designed with precision to meet diverse needs.
Harnessing innovative scientific management and cutting-edge testing methodologies, we create superior products at competitive prices. Our unwavering commitment to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our valued clients. Our comprehensive services encompass feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also make a significant global impact, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients underscore our unwavering dedication to delivering unmatched quality and innovative solutions.
We warmly invite friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the remarkable solutions we have to offer, setting new standards in the industry!
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