Product Description
Scopeof application of application:
This versatile incinerator is masterfully engineered for the safe and effective disposal of medical waste. It's perfect for managing viscera from surgical procedures, medical auxiliary materials, single-use injectors, and a vast collection of other medical waste products, ensuring the utmost safety and environmental responsibility..
Characteristics:
1. Enjoy seamless operation with our automatic material feeding and ash output mechanisms, designed for maximum convenience and efficiency;
2. Experience a clean, environmentally conscious process eliminating smoke and odors, boasting zero secondary pollution and minimal operational costs;
3. Our cutting-edge revolving incinerator body employs advanced mill and multi-phase combustion techniques, achieving remarkable efficiency;
4. The design ensures comprehensive cremation from the inside out with significantly reduced ash, and an impressive heat alkali burning rate beyond 90%;
5. Designed to handle continuous material feeding effortlessly, even managing waste with high moisture content with ease;
6. State-of-the-art automatic control technology guarantees safe, reliable operation with cost-effectiveness, promising impressive economic returns;
7. With unmatched efficiency, this incinerator functions devoid of smoke, smell, or secondary pollution;
8. Energy-efficient design: smart structural engineering ensures thorough waste treatment while reducing running expenses;
9. Built for safety and reliability, primarily using an automatic control system with low malfunction rates, simplifying repair and maintenance tasks;
10. Our exhaust treatment meets national standards thanks to sophisticated features like a secondary combustion chamber, heat exchange, and dust removal, ensuring full compliance with the latest emission guidelines.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Our incinerator features a cutting-edge burner integrated with a sophisticated safety protection mechanism. This system is meticulously designed to automatically cease the fuel supply should the burner start up abnormally, ensuring impeccable safety standards.
2. Prior to the incinerator's shutdown, a meticulously crafted combustion chamber cooling protocol is initiated, guaranteeing a seamless transition. This procedure effectively concludes once the temperatures stabilize at a pre-set value, culminating in the cessation of incinerator operations.
3. The system is outfitted with a state-of-the-art leakage protection device, which ensures optimal performance. Even under conditions of 40 degrees temperature and 85% relative humidity, the insulation resistance of the electrical circuitry impressively remains above 2 MΩ, while it withstands a stringent testing environment of 1-minute power frequency (50Hz) and 1500V. Each component is expertly positioned to guarantee secure and reliable connectivity.
4. Comprehensive sealing pressure tests have been meticulously conducted on oil, water, and gas pathways, assuring absolute zero leakage.
5. Alarm System:
1) Incinerator device power indication and switch;
2) A residual burning timing device ensures the furnace is devoid of leftover flammable gases and organic materials, promoting unquestionably safe and dependable operation;
3) Includes an overload protection feature to preempt motor strain, complemented by negative pressure frequency conversion control for added security;
4) Interlocking mechanisms for robust high and low-temperature controls.
Design Ideas:
Engineered with unrivaled precision to meet specific project demands, the rotary kiln incinerator distinguishes itself with its capability to simultaneously incinerate both solid and liquid residues. It is particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solid remnants.
This makes it the preeminent choice for a comprehensive waste disposal center.Constructed with a robust cylindrical metal shell lined with premium insulation bricks, the rotary kiln incinerator features a slight horizontal inclination. Its rotational dynamics ensure optimal mixing, facilitating efficient movement toward the discharge end along the inclined angle. The advanced flue gas directional design ensures continuous waste agitation and uniform heating, with waste residence time in the kiln spanning 0.5-1 hour, guaranteeing comprehensive thermal treatment and organic matter elimination.
Additionally, the system incorporates a secondary combustion chamber for the re-incineration of gases produced, reaching extraordinary temperatures of 1100ºC to ensure maximum organic matter eradication. Furnace type selection is aligned with the criteria of temperature ≥1100ºC and flue gas residence time ≥2 seconds. Following the cooling of flue gases, tail gas purification focuses intently on the extensive removal of acidic constituents, nitrogen oxides, and the capture of harmful particles and dust, ensuring meticulous equipment selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission device, waste liquid transport pipeline system, rotary kiln structure, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust extractor, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery facilities, lye pump, blower and air supply system, electrical network, instrumentation control system, automatic ash disposal unit, installation and maintenance platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Commence by activating the powerful blower to effectively clear residual and flammable gases within the furnace, thereby minimizing explosion risks upon ignition.
2) Before igniting the burner, it is essential to initiate the induced draft fan, allowing the furnace to undergo a comprehensive five-minute purge. Following this, diesel fuel is transported through intricately designed pipelines, eventually ignited by the ignition burners. The radiant heat from the burner meticulously increases the temperature within both the rotary kiln and the secondary chamber, ensuring a gradual ramp-up for supreme performance.
3) Within the rotary kiln, solid waste is precisely introduced using an advanced feeding system. This system expertly manages oxygen levels to maintain the combustion temperature at an optimal 850ºC. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via a dedicated pipeline, ensuring flawless integration and processing.
4) The flue gas produced by the rotary kiln embarks on a journey into the secondary chamber. Here, the by-products of incineration, specifically ash and slag, are efficiently and automatically discharged using an innovative wet scraper mechanism, guaranteeing clean and uninterrupted operation.
5) In the secondary combustion chamber, flue gas is subjected to further combustion, facilitated by organic waste liquid, elevating the temperature to a vigorous 1100ºC. This enhances the thoroughness of the incineration process, resulting in a smokeless, odorless output with zero secondary pollution. The flue gas remains in this chamber for an exact 4.0 seconds, ensuring the exhaustive decomposition of trace organic compounds and dioxins, achieving a decomposition efficiency exceeding 99.99%. Such meticulous processing ensures the complete breakdown of residual organic components and carbon particles, occurring at approximately 1100ºC. The secondary combustion chamber employs a sophisticated multi-stage combustion strategy to effectively suppress the formation of nitrogen oxides.
6) Emerging from the secondary combustion chamber, the flue gas proceeds to the water-cooled cyclone dust collector. Here, ash content is deftly settled by centrifugal force, significantly enhancing the cleanliness of the flue gas, preparing it impeccably for subsequent stages.
7) After leaving the cyclone, the flue gas enters the semi-dry quench tower. A pressure pump channels the reaction tower to the top of the two-fluid nozzle, where it transforms into fine droplets. As these droplets engage with the upward flow of hot flue gas, a dense zone of suspended droplets forms, rapidly lowering the temperature to about 200ºC within a second. This quick action effectively inhibits dioxin regeneration and extinguishes residual sparks, protecting the subsequent cloth bag from potential fire hazards.
8) The flue gas advances to the spray washing tower, followed by the wet packing washing tower device. These stages are crucial in scrubbing away acid gases within the flue gas, ensuring its purity and alignment with stringent environmental standards.
9) After navigating the spray tower, the flue gas is released directly into the atmosphere through the chimney, aided by an induced draft fan, guaranteeing minimal environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the advanced lye removal process, expertly targeting sulfur and chlorine.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a paragon of pioneering innovation and superior excellence. With a formidable registered capital of 58 million yuan, backed by a team of over 140 skilled professionals, we hold impressive fixed assets valued at 80 million yuan, spread across a vast expanse of 33,000 square meters.
We've garnered recognition as a state-endorsed high-tech enterprise, possessing a third-level qualification in professional contracting for environmental protection engineering. Our steadfast dedication to excellence is evidenced by our ISO9001:2015 international quality management system certification and CE certification, affirming our assurance of quality and reliability.
Our expertise is showcased in the development of cutting-edge incineration solutions, spanning liquid, gas, and solid waste incinerators, as well as advanced industrial wastewater treatment equipment. We provide a diverse range of solutions, including industrial hazardous waste incinerators and specialized solutions tailored for the chemical and pharmaceutical sectors.
Our innovative product lineup includes a broad spectrum of furnace types: encompassing rotary kilns, solid and liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and uniquely designed medical waste incinerators.
Harnessing state-of-the-art scientific management practices coupled with modern testing techniques, we deliver premier quality products at competitive pricing. Our relentless pursuit of excellence, paired with flawless after-sales service, has earned us widespread acclaim and trust. We provide a holistic suite of services including feasibility analysis, design, manufacturing, installation, commissioning, training, and meticulous after-sales tracking, ensuring seamless and efficient waste treatment solutions.
Our outstanding products have won the admiration of customers nationwide and left a global footprint, reaching Southeast Asia, Africa, South America, the Middle East, and further afield. The satisfaction of our clients is a testament to our steadfast commitment to quality.
We warmly welcome friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the extraordinary solutions we are proud to offer!
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