Product Description
Scopeof Application of Application:
Introducing our sophisticated and versatile incinerator, meticulously engineered for the safe and efficient disposal of medical waste. This includes surgical viscera, auxiliary medical materials, and single-use injectors, as well as an extensive array of other medical waste products. Its robust performance ensures waste management is conducted with unparalleled precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Experience seamless operations with our automatic material feeding and ash removal system, ensuring processes run smoothly without interruption;
2. Embrace our eco-friendly technology, which effectively eliminates smoke and odors, prevents secondary pollution, and reduces operational costs;
3. Discover our revolutionary revolving incinerator body, equipped with milling and multi-phase combustion for outstanding efficiency;
4. Achieve thorough cremation, significantly reducing ash volume while boasting an exceptional heat alkali burning rate of over 90%;
5. Effortlessly handle continuous material feeding, expertly managing high-moisture waste with unmatched ease and efficiency;
6. State-of-the-art automatic control technology ensures operations that are safe, reliable, and economically beneficial;
7. Designed for unmatched efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. A marvel of energy efficiency: our groundbreaking design delivers complete treatment with reduced operating costs, optimizing economic returns;
9. Paramount safety and reliability: featuring an automatic control system with low malfunction rates, simplifying repairs and maintenance;
10. Our sophisticated exhaust treatment system, incorporating a secondary combustion chamber, heat exchange, and dust removal, ensures emissions comply with stringent national standards, aligning with modern exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) Solid waste embarks on a transformative journey as it is expertly introduced into the rotary kiln via our state-of-the-art feeding system. This sophisticated mechanism is a marvel of modern engineering, maintaining the combustion temperature at a precise 850ºC through meticulous oxygen control, guaranteeing peak operational efficiency. Concurrently, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and integration for a truly superior performance.
4) As the flue gas emerges from the rotary kiln's intense operations, it journeys to the secondary chamber. Here, the incineration by-products such as ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring operations remain smooth and immaculate. This method represents the pinnacle of waste management technology, expertly handling the by-products of combustion.
5) Within the secondary combustion chamber, the flue gas undergoes an exceptional elevation of the combustion process. The introduction of organic waste liquid elevates temperatures to an impressive 1100ºC, intensifying the incineration process to achieve a smokeless, odorless finish with zero secondary pollution. The flue gas resides here for a precisely controlled 4 seconds, ensuring the complete decomposition of trace organics and dioxins, achieving an outstanding decomposition efficiency exceeding 99.99%. The precise breakdown of residual organic components and carbon particles occurs at these elevated temperatures. The chamber employs a sophisticated multi-stage combustion strategy, effectively minimizing nitrogen oxide formation and further enhancing environmental safety.
6) As the flue gas departs from the secondary combustion chamber, it gracefully transitions to the water-cooled cyclone dust collector. Here, the ash content is adeptly neutralized by the force of centrifugal action, significantly purifying the flue gas in preparation for subsequent stages of treatment. This step is crucial in ensuring the gas meets stringent environmental purity standards.
7) Upon exiting the cyclone, the flue gas progresses to the semi-dry quench tower. Here, a precision-guided pressure pump directs the reaction tower to the apex of the two-fluid nozzle, transforming it into fine droplets. These droplets intersect with the hot ascending flue gas, creating a dense suspended droplet area, where rapid cooling to 200ºC occurs within a mere second. This rapid action is instrumental in halting dioxin regeneration and extinguishing any lingering sparks, thereby safeguarding the cloth bag from potential fires and ensuring continued operational safety.
8) The flue gas then embarks on a critical journey through the spray washing tower, followed by the wet packing washing tower device. These essential stages are pivotal in the meticulous elimination of acid gases from the flue gas, ensuring that it meets rigorous environmental standards for purity and safety.
9) After passing through the spray tower, the flue gas is seamlessly released into the atmosphere via the chimney. This process is aided by an induced draft fan, ensuring its smooth and efficient exit, while minimizing the environmental impact and upholding our commitment to eco-friendly practices.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience the pinnacle of precision with our advanced lye removal technology. This cutting-edge process meticulously eliminates sulfur and chlorine, offering unmatched accuracy and a flawless operational flow, thereby redefining industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in the year 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. stands as a beacon of innovation and superior quality. Our company is built upon a solid foundation with a notable registered capital of 58 million yuan. Encompassing an impressive team of over 140 exceptionally skilled experts, we proudly maintain substantial fixed assets valued at 80 million yuan. Sprawling over a magnificent expanse of 33,000 square meters, our operations are dedicated to achieving excellence in every endeavor.
Celebrated as a state-recognized high-tech enterprise, we hold a distinguished third-level qualification in professional contracting for environmental protection engineering. Our steadfast commitment to quality is underscored by our adherence to the ISO9001:2015 international quality management system certification, along with the prestigious CE certification, both of which epitomize our dedication to reliability and unmatched excellence in our field.
Pioneering in advanced incineration solutions, our specialization encompasses the design of cutting-edge systems for liquid, gas, and solid waste management. Additionally, we offer sophisticated industrial wastewater treatment equipment. Our comprehensive portfolio features industrial hazardous waste incinerators and bespoke solutions meticulously crafted for the chemical and pharmaceutical industries.
Our state-of-the-art product line is an embodiment of innovation, offering an expansive variety of furnace types. This includes rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, all-encompassing incinerators, and specialized medical waste incinerators, all designed to meet diverse industrial needs.
Through our pioneering scientific management and cutting-edge testing methodologies, we deliver superior products at competitive prices. Our unwavering dedication to excellence, alongside our outstanding after-sales service, has garnered us widespread acclaim and trust from our esteemed clientele. We provide a comprehensive suite of services, including feasibility analysis, precision design, meticulous manufacturing, installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions tailored to your specific needs.
Our exceptional products have made a significant impact not just in China but across the globe, reaching forward-thinking markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients stand as a testament to our unwavering dedication to providing unmatched quality and service excellence.
We warmly invite friends and clients from all corners of the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and immerse themselves in the remarkable solutions we offer. Discover firsthand the incredible innovations and high-quality products that set us apart!
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