Product Description
Scopeof Application of Application:
Introducing a high-performance incinerator crafted for the impeccable disposal of medical waste. From surgical remnants to auxiliary materials and single-use injectors, this cutting-edge technology is adept at managing a diverse array of medical waste products. With precision engineering, it guarantees precision and reliability in waste management..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our advanced automatic material feeding and ash removal system, ensuring uninterrupted processes;
2. Benefit from an eco-friendly solution that eradicates smoke and odors, prevents secondary pollution, and minimizes operational costs;
3. Our state-of-the-art revolving incinerator body, equipped with mill and multi-phase combustion, delivers unmatched efficiency;
4. Witness comprehensive cremation with an outstanding reduction in ash volume, boasting a heat alkali burning rate of over 90%;
5. Efficiently manage continuous material feeding, adeptly handling high-moisture waste with remarkable ease;
6. Harness cutting-edge automatic control technology for operations that are not only safe and dependable but also economically beneficial;
7. Designed for supreme efficiency, the incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. As an energy-efficient marvel, our innovative design ensures comprehensive treatment with reduced running costs, optimizing economic returns;
9. Prioritizing safety and reliability, our incinerator primarily uses an automatic control system with low malfunction rates, simplifying repairs and maintenance;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions meet stringent national standards, complying with the latest exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Immerse in a realm of unparalleled security with our state-of-the-art incinerator, boasting a revolutionary burner system. It seamlessly integrates an automatic shut-off feature, ceasing fuel supply during abnormal burner operation, thus guaranteeing an impeccable safety protocol.
2. Marvel at the precision of operations as the incinerator enacts an advanced cooling regimen prior to shutdown. This methodical process ensures the combustion chamber's temperature is meticulously stabilized to a pre-set value, marking a flawless cessation of operations.
3. Trust our groundbreaking leakage protection technology for unrivaled reliability. Even in extreme conditions of 40 degrees Celsius and 85% humidity, the insulation resistance steadfastly exceeds 2 MΩ, effortlessly enduring rigorous evaluations, including a 1-minute power frequency (50Hz) test at 1500V. Each component is judiciously placed to affirm secure and immaculate connectivity.
4. Our comprehensive sealing pressure tests ensure absolute integrity by eliminating leaks across oil, water, and gas channels.
5. Alarm System:
1) Equipped with illuminated power indicators and user-friendly switches for the incinerator's operation.
2) Features an advanced residual burning timer that vacates the furnace's interior of flammable gases and organic residues, ensuring safe and efficient functionality.
3) Incorporates sophisticated overload protection to prevent motor strain, combined with a negative pressure frequency conversion control to enhance overall security.
4) Boasts a high-precision interlocking system for managing both high and low-temperature controls seamlessly.
Design Ideas:
Crafted with meticulous precision to fulfill explicit project requisites, our rotary kiln incinerator is a marvel in the synchronized incineration of both solid and liquid wastes. Particularly adept at processing chemical residues, sludge, organic liquids, and industrial solids, it is the epitome of efficient waste management.
Positioned as the premier solution for any sophisticated waste disposal facility.Structured with a robust cylindrical metal facade interlaced with insulating bricks, the rotary kiln incinerator incorporates a calculated horizontal tilt. Its rotational dynamics ensure optimal mixing, facilitating seamless movement towards the discharge end along its incline. The cutting-edge flue gas directional system perpetually stirs the waste, guaranteeing uniform heating with a waste residence duration of 0.5-1 hour, achieving comprehensive thermal treatment and total organic matter incineration.
Furthermore, a state-of-the-art secondary combustion chamber re-incinerates generated gases, reaching extreme temperatures of 1100ºC for maximum organic matter eradication. Furnace selection adheres to stringent criteria with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, the purification process meticulously eliminates acidic elements, nitrogen oxides, and captures particulates and dust, ensuring vigilant selection of components.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to cleanse the furnace of residual and flammable gases, significantly mitigating explosion risks during ignition.
2) Prior to the ignition by the powerful burner, the induced draft fan must be activated, allowing for a thorough five-minute purge of the furnace. This meticulous safety measure ensures efficiency and security as skillfully crafted pipelines guide the diesel fuel to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise to peak performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system that epitomizes cutting-edge technology. This sophisticated mechanism exquisitely maintains the combustion temperature at an exacting 850ºC through precision oxygen control, ensuring the ultimate in operational efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for unparalleled performance and reliability.
4) The flue gas, a potent product of the rotary kiln's intense operation, is channeled to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with remarkable proficiency through an innovative wet scraper mechanism. This ensures operations that are both smooth and immaculate, reflecting a commitment to excellence and innovation.
5) Within the distinguished realm of the secondary combustion chamber, the flue gas undergoes an advanced combustion process. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process to achieve a smokeless and odorless result, with zero secondary pollution. The flue gas remains here for a precise 4 seconds, ensuring the complete decomposition of trace organics and dioxins. This remarkable process achieves an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further bolstering environmental safety.
6) Emerging triumphantly from the secondary combustion chamber, the flue gas proceeds to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment, ensuring the highest standards of cleanliness and efficiency.
7) After exiting the cyclone, the flue gas advances to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into a fine mist of droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to a brisk 200ºC within a single second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires and ensuring safety.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These essential stages are instrumental in meticulously eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity, reflecting a commitment to sustainability and environmental stewardship.
9) After traversing the spray tower, the flue gas is gracefully released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth and seamless exit. This minimizes environmental impact, demonstrating a dedication to eco-friendly operations and a cleaner planet.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our cutting-edge lye removal process, a marvel of modern technology. This advanced system precisely targets both sulfur and chlorine, offering unmatched accuracy and ensuring a smooth and efficient operation that elevates industry benchmarks.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. has emerged as a leader in innovation and quality. With an impressive registered capital of 58 million yuan and a dedicated team exceeding 140 expert professionals, our company is solidly anchored by fixed assets amounting to 80 million yuan. Spanning a grand 33,000 square meters, our operations are a testament to our commitment to excellence.
Endorsed as a high-tech enterprise by state authorities, we possess a third-level qualification in professional contracting for environmental protection engineering. Our relentless pursuit of quality is validated by the ISO9001:2015 international quality management system certification and the esteemed CE certification, standing as proof of our dedication to reliability and superior excellence.
Pioneering in top-tier incineration solutions, we engineer advanced systems for liquid, gas, and solid waste, paired with sophisticated industrial wastewater treatment technologies. Our diverse portfolio features industrial hazardous waste incinerators and tailored solutions, expertly crafted for the chemical and pharmaceutical sectors.
Our cutting-edge product line boasts a wide array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators.
Leveraging innovative scientific management and state-of-the-art testing methodologies, we offer superior products at competitive prices. Our unwavering dedication to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from clients. Our holistic services encompass feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and unwavering after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products impact not only China but also resonate globally, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and more. The satisfaction and trust of our clients highlight our steadfast commitment to unrivaled quality.
We cordially invite friends and clients worldwide to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we offer!
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