Product Description
Scopeof application of application:
Introducing a versatile solution designed to safely and effectively dispose of a wide range of medical waste. This incinerator excels at handling waste such as viscera from surgical procedures, medical auxiliary materials, and single-use injectors, alongside a broad spectrum of other medical waste products seamlessly..
Characteristics:
1. Revel in ease with automatic material feeding and ash extraction, ensuring smooth and uninterrupted operation;
2. Experience an eco-friendly process characterized by the absence of smoke, odors, and any secondary pollution, all contributing to minimized operational expenses;
3. Benefit from a cutting-edge revolving incinerator body that employs mill and multi-phase combustion techniques for outstanding efficiency;
4. Achieve comprehensive cremation with a significant reduction in ash, boasting a remarkable heat alkali burning rate above 90%;
5. Effortlessly manage continuous material feeding, expertly handling waste with high moisture content;
6. Employ advanced automatic control technology for safe, reliable operations, enhancing cost efficiency with impressive economic returns;
7. Unmatched in efficiency, this incinerator operates completely free of smoke, odors, and secondary pollution;
8. The energy-efficient design, featuring innovative structural engineering, ensures thorough waste treatment while reducing operational costs;
9. Safety and reliability are paramount: primarily using an automatic control system with low failure rates, simplifying repair and maintenance;
10. Thanks to superior tail gas treatment, including a secondary combustion chamber, heat exchange, and dust removal, exhaust emissions meet the latest national standards, ensuring compliance with stringent environmental regulations.
Product Parameters
Hazardous Waste Handling Capacity:50-5000kg/h
Safety Indicators
1. Our incinerator is equipped with cutting-edge safety features, including an intelligent burner protection mechanism. This system ensures that any abnormal burner initiation automatically triggers a fuel supply cut-off, enhancing operational safety.
2. Before the incinerator powers down, a meticulously designed cooling protocol is activated. This methodical process ensures temperatures reach a stable pre-set level, facilitating a seamless shutdown and prolonging equipment lifespan.
3. Featuring an advanced leakage protection system, our device maintains superior performance. Even in challenging environments of 40 degrees Celsius and 85% relative humidity, the insulation resistance remains above 2 MΩ, enduring a robust one-minute power frequency test at 50Hz and 1500V. Every component is strategically integrated to secure optimal connectivity and performance.
4. Rigorous sealing pressure tests across oil, water, and gas channels guarantee a leak-free operation, securing long-term reliability.
5. Alarm System:
1) Comprehensive power indication and switch controls for the incinerator device;
2) A specialized residual burning timer ensures the incinerator is void of leftover combustible gases and organic traces, boosting safety and reliability;
3) Overload protection is incorporated to safeguard against motor strain, complemented by negative pressure frequency conversion for heightened security;
4) A sophisticated interlocking system manages both high and low-temperature controls seamlessly.
Design Ideas:
Expertly crafted to meet distinct project needs, the rotary kiln incinerator excels by simultaneously processing solid and liquid waste, adeptly handling chemical residues, sludge, organic liquid waste, and industrial solids.
This innovation makes it the premier solution for a holistic waste management center.Designed with a robust cylindrical metal shell lined with premium insulation bricks, the rotary kiln features a slight incline for enhanced efficiency. Its rotational mechanics promote thorough mixing, enabling effective waste transition towards the discharge end. The innovative flue gas system guarantees continuous waste tumbling and uniform heating, with a residence time of 0.5-1 hour, ensuring exhaustive thermal processing and organic matter breakdown.
Moreover, the system incorporates a sophisticated secondary combustion chamber, reaching temperatures up to 1100ºC for maximum organic matter destruction. The furnace choice is guided by requirements of a temperature ≥1100ºC and a flue gas residence time of ≥2 seconds. Subsequent flue gas cooling is followed by comprehensive purification to eliminate acidic gases, nitrogen oxides, and harmful particulates, ensuring meticulous selection of purification equipment.
The Incinerator Device comprises these vital components:
Feed hydraulic transmission system, waste liquid transportation pipeline, rotary kiln structure, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust separator, quenching acid stripping tower, mist separator, exhaust fan, independent chimney, alkali storage and distribution system, lye pump, blower and air supply system, electrical network, instrumentation control system, automatic ash handling unit, installation and maintenance platforms, and robust support structures.
Brief Introduction of Main Process Flow:
1) Initiate the blower to thoroughly purge residual and flammable gases from the furnace, effectively reducing explosion hazards upon ignition, ensuring a safe start-up process.
2) Before the burner ignites, it's crucial to start the induced draft fan for a comprehensive five-minute purge of the furnace. Diesel fuel is then skillfully transported via precisely engineered pipelines, meeting its ignition point through the ignition burners. The radiant heat from the burner carefully raises temperatures in both the rotary kiln and the secondary chamber, ensuring a smooth and efficient ramp-up for peak performance.
3) Solid waste is expertly introduced into the rotary kiln using a state-of-the-art feeding system, where precise oxygen control maintains a combustion temperature at an ideal 850ºC. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber through a specialized pipeline, ensuring flawless processing and integration.
4) The flue gas produced by the rotary kiln travels into the secondary chamber, where ash and slag by-products are automatically and efficiently discharged using an innovative wet scraper mechanism. This design ensures an unobstructed and clean operation at all times.
5) In the secondary combustion chamber, flue gas undergoes further combustion, aided by organic waste liquid, elevating the temperature to a powerful 1100ºC. This ensures thorough incineration, achieving a smokeless and odorless result with no secondary pollution. The flue gas remains here for exactly 4.0 seconds to decompose trace organic compounds and dioxins, reaching a decomposition efficiency of over 99.99%. Such meticulous processing guarantees the complete breakdown of any residual organic components and carbon particles at approximately 1100ºC. By employing a sophisticated multi-stage combustion strategy, the secondary combustion chamber effectively reduces the formation of nitrogen oxides.
6) The flue gas leaving the secondary combustion chamber moves on to the water-cooled cyclone dust collector. Here, centrifugal force expertly settles the ash content, significantly increasing the cleanliness of the flue gas and preparing it for any forthcoming stages.
7) After exiting the cyclone, the flue gas continues to the semi-dry quench tower. A pressure pump guides the reaction tower to the top of the two-fluid nozzle, forming fine droplets. As these droplets interact with the ascending hot flue gas, a dense area of suspended droplets forms, rapidly reducing the temperature to approximately 200 ºC in just one second. This swift action effectively prevents dioxin regeneration and extinguishes any residual sparks, thereby protecting the subsequent cloth bag from any potential fire hazards.
8) Next, the flue gas moves into the spray washing tower, followed by the wet packing washing tower device. These stages are essential for scrubbing away any acid gases in the flue gas, ensuring its purity and aligning with strict environmental regulations.
9) Having navigated the spray tower, the flue gas is expelled directly into the atmosphere through the chimney. An induced draft fan facilitates its smooth transition, ensuring a minimal environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Step into a world of unparalleled innovation with our advanced lye removal process. This cutting-edge technology expertly targets and eliminates sulfur and chlorine contaminants from waste streams, ensuring cleaner emissions and a safer environment. Experience the revolution in waste treatment that maximizes efficiency and minimizes environmental impact.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Founded in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a beacon of pioneering innovation and unmatched excellence. With a substantial registered capital of 58 million yuan, and a dynamic team of over 140 dedicated professionals, we proudly boast impressive fixed assets worth 80 million yuan, all spread across an expansive area of 33,000 square meters.
Garnering accolades as a state-recognized high-tech enterprise, we are distinguished by our third-level qualification in professional contracting for environmental protection engineering. Our unwavering commitment to excellence is further demonstrated through our ISO9001:2015 international quality management system certification and CE certification, which underscores our steadfast promise of delivering quality and reliability at every step.
Our expertise is rooted in crafting cutting-edge incineration solutions, tailored to meet diverse needs. From liquid, gas, and solid waste incinerators to advanced industrial wastewater treatment equipment, our array of solutions includes industrial hazardous waste incinerators and specialized systems for the chemical and pharmaceutical sectors.
Our groundbreaking product line showcases a diverse spectrum of furnace types: ranging from rotary kilns, solid and liquid incinerators, to exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specialized medical waste incinerators, each designed to deliver unparalleled performance.
Harnessing the power of cutting-edge scientific management practices and state-of-the-art testing techniques, we produce superior quality products at highly competitive prices. Our relentless dedication to excellence, paired with exceptional after-sales service, has earned us widespread acclaim and trust from our users. We offer an all-encompassing suite of services, including feasibility analysis, design, manufacturing, installation, commissioning, training, and meticulous after-sales tracking, ensuring seamless and efficient waste treatment solutions.
Our outstanding products have captivated the hearts of customers across China and have made a significant impact globally, extending to Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction of our clients is a testament to our unwavering commitment to supreme quality and service.
We cordially invite friends and clients from across the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and explore the exceptional solutions we have to offer, promising an experience of innovation and excellence!
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