Product Description
Scopeof Application of Application:
Introducing a state-of-the-art incinerator meticulously engineered for the utmost safety and efficiency in disposing of medical waste. From surgical remnants to auxiliary materials, and even single-use injectors, our system handles a vast array of medical waste products with precision and reliability, ensuring comprehensive waste management solutions..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our fully automated material feeding and ash removal system, ensuring a flawless process flow;
2. Embrace sustainability with our eco-friendly system that effectively eliminates smoke and odors, preventing secondary pollution while cutting down on operational costs;
3. Experience unmatched efficiency with our pioneering revolving incinerator body, equipped with milling and multi-phase combustion for superior performance;
4. Achieve thorough cremation, drastically minimizing ash volume with an exceptional heat alkali burning rate surpassing 90%;
5. Effortlessly manage continuous material feeding, adeptly handling high-moisture waste with remarkable efficiency;
6. Our advanced automatic control technology guarantees operations that are both safe and reliable while being cost-effective;
7. Designed for supreme efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution;
8. An energy-efficient wonder: our cutting-edge design offers complete treatment with reduced operational expenses, maximizing economic returns;
9. Safety and reliability are of utmost importance: featuring an automatic control system with low failure rates, ensuring simple repair and maintenance processes;
10. Our sophisticated exhaust treatment technology, including a secondary combustion chamber, heat exchange, and dust removal capabilities, ensures emissions adhere to strict national standards, fully compliant with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience a level of safety unmatched in the industry with our incinerator's state-of-the-art burner. This advanced system is equipped with a highly sophisticated protection mechanism that vigilantly monitors burner operations. In the event of any irregularity, it promptly halts the fuel supply, ensuring your safety protocols are uncompromised and delivering flawless safety management.
2. As operations wind down, our incinerator seamlessly transitions through the shutdown phase. It automatically engages a specialized cooling protocol for the combustion chamber, maintaining precision and care until temperatures stabilize to a safety-verified, predetermined value, marking the flawless conclusion of operations.
3. Depend on our pioneering leakage protection system for unparalleled performance. Under challenging conditions of 40 degrees Celsius and 85% humidity, the insulation resistance steadfastly exceeds 2 MΩ, enduring rigorous 1-minute power frequency (50Hz) tests at 1500V. Each component is meticulously positioned to guarantee secure and impeccable connectivity, ensuring the highest standards of operational integrity.
4. Our incinerator promises absolute integrity with comprehensive sealing pressure tests on oil, water, and gas channels, guaranteeing no leaks.
5. Alarm System:
1) Brilliantly lit power indicators and user-friendly switches provide intuitive control over the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is devoid of flammable gases and organic residues, driving safe and efficient operations;
3) Our system integrates advanced overload protection, safeguarding against motor strain. Complemented by negative pressure frequency conversion control, it enhances security and reliability;
4) Featuring a precision-engineered interlocking system for both high and low-temperature controls, maintaining operational excellence and safety.
Design Ideas:
Crafted with meticulous engineering to meet specific project demands, our rotary kiln incinerator excels in the simultaneous incineration of both solid and liquid residues. It is particularly adept at managing chemical residues, sludge, organic liquid waste, and industrial solids, positioning it as a standout solution in modern waste management.
This distinguishes it as the premier choice for advanced waste disposal centers.Encased in a cylindrical metal exterior fortified by insulation bricks, our rotary kiln incinerator features a strategically calculated horizontal tilt. Its rotational mechanics enable optimal mixing, facilitating seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously stirs waste for uniform heating, ensuring a comprehensive thermal treatment and obliteration of organic matter with a residence time of 0.5-1 hour.
Equipped with a state-of-the-art secondary combustion chamber, the system re-incinerates gases at extreme temperatures of 1100ºC, maximizing organic matter elimination. Furnace selection adheres to rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Following cooling, flue gas purification meticulously extracts acidic components, nitrogen oxides, and captures harmful particles and dust, tirelessly ensuring the selection of premium components.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Commence operations with the blower to efficiently expel any residual and flammable gases within the furnace, significantly diminishing explosion risks during ignition.
2) Prior to energizing the robust burner for ignition, initiate the induced draft fan to conduct an extensive five-minute purge of the furnace. This meticulous procedure ensures safety and operational efficiency as diesel fuel is skillfully conveyed through expertly designed pipelines. The burners precisely ignite the fuel, and the radiant heat elevates temperatures within the rotary kiln and secondary chamber, maintaining a steady and controlled rise for peak operational performance.
3) Solid waste is expertly introduced into the rotary kiln through a state-of-the-art feeding system. This sophisticated mechanism maintains the combustion temperature at an exact 850ºC through precision oxygen control, ensuring optimal efficiency. Meanwhile, waste liquid is seamlessly directed into either the rotary kiln or the secondary combustion chamber via dedicated pipelines, facilitating flawless processing and integration for superior performance.
4) The flue gas, a product of the rotary kiln's intense operation, makes its way to the secondary chamber. Here, incineration by-products like ash and slag are expelled with remarkable efficiency through an innovative wet scraper mechanism, ensuring smooth and immaculate operations.
5) Within the secondary combustion chamber, the flue gas undergoes superior combustion. The introduction of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This achieves a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for a precise 4 seconds. This ensures complete decomposition of trace organics and dioxins, achieving an impressive decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes nitrogen oxide formation, further enhancing environmental safety.
6) Emerging from the secondary combustion chamber, the flue gas progresses to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized by centrifugal force, significantly purifying the flue gas and preparing it for subsequent stages of treatment.
7) After exiting the cyclone, the flue gas moves to the semi-dry quench tower. A pressure pump adeptly directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets meet the hot ascending flue gas, forming a dense suspended droplet area and rapidly cooling to 200ºC within a second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These crucial stages are instrumental in eliminating acid gases from the flue gas, ensuring that it meets stringent environmental standards for purity.
9) After traversing the spray tower, the flue gas is released into the atmosphere via the chimney, assisted by an induced draft fan that ensures its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Experience our cutting-edge lye removal process, meticulously engineered to target sulfur and chlorine with surgical precision. This advanced technology not only ensures a seamless and efficient operation but also sets a new benchmark for industry standards, redefining excellence.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines as a symbol of pioneering innovation and unparalleled quality. Boasting a formidable registered capital of 58 million yuan and powered by an exceptional team of over 140 skilled experts, our esteemed company is anchored by substantial fixed assets valued at an impressive 80 million yuan. Our expansive operations are elegantly spread across a sprawling 33,000 square meters, dedicated entirely to excellence and innovation.
Endorsed by the state as a high-tech enterprise, we proudly possess a third-level qualification for specialized contracting in environmental protection engineering. Our unwavering allegiance to quality is highlighted by the ISO9001:2015 international quality management system certification and the distinguished CE certification, which stand as testaments to our unwavering commitment to reliability and outstanding excellence.
Pioneering the forefront of incineration technology, we specialize in crafting advanced systems for liquid, gas, and solid waste management, alongside sophisticated industrial wastewater treatment equipment. Our comprehensive portfolio encompasses industrial hazardous waste incinerators and bespoke solutions uniquely designed for the chemical and pharmaceutical industries.
Our cutting-edge product lineup features a diverse array of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, holistic incinerators, and specialized medical waste incinerators, each engineered for optimal performance.
Through our innovative scientific management and state-of-the-art testing methodologies, we deliver premium products at competitive prices. Our unwavering commitment to excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and loyalty from our clients. Our all-encompassing services span feasibility analysis, precision engineering, manufacturing, detailed installation, commissioning, extensive training, and reliable after-sales support, ensuring smooth and efficient waste treatment solutions.
Our outstanding products resonate powerfully not only across China but also make a substantial global impact, reaching diverse markets in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients solidly reinforce our unwavering commitment to delivering unmatched quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the extraordinary solutions we proudly offer!
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