Product Description
Scopeof Application of Application:
Discover unparalleled innovation with our versatile incinerator, meticulously engineered for the responsible and effective management of medical waste. From surgical remains to auxiliary medical supplies, and single-use injectors, this powerhouse tackles a wide variety of medical waste with exceptional precision and steadfast reliability, ensuring uncompromised safety and environmental protection..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operational excellence with our state-of-the-art automatic material feeding and ash removal system, designed to facilitate uninterrupted workflow;
2. Embrace a sustainable solution that effectively neutralizes smoke and odors while eradicating secondary pollution and curbing operational costs;
3. Our groundbreaking revolving incinerator body, integrated with milling and multi-phase combustion capabilities, ensures superior efficiency and performance;
4. Achieve thorough incineration, dramatically reducing ash volume with a remarkable heat alkali burning rate surpassing 90%;
5. Master continuous material feeding with ease, expertly handling high-moisture waste efficiently and effectively;
6. Cutting-edge automatic control technology guarantees operations that are not only effortlessly safe and dependable but also cost-effective and advantageous;
7. Engineered for unmatched efficiency, our incinerator operates without emitting smoke, odors, or causing secondary pollution, epitomizing environmental leadership;
8. A beacon of energy efficiency: our cutting-edge design ensures comprehensive waste treatment with minimized running expenses, enhancing economic returns;
9. Safety and dependability take precedence: primarily employing an automatic control system renowned for low malfunction rates, simplifying maintenance and repairs;
10. Our sophisticated exhaust treatment systems, featuring a secondary combustion chamber, heat exchange, and dust removal, ensure emissions comply with strict national standards in line with contemporary exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, which boasts a sophisticated protection system that auto-halts fuel supply during any irregular burner activity, ensuring flawless operational safety.
2. Observe the seamless transition as the incinerator initiates a specialized cooling protocol before shutdown, precisely stabilizing combustion chamber temperatures to a set level, marking the conclusion of operations.
3. Count on our revolutionary leakage protection system to deliver peak performance. Even when subjected to extreme conditions of 40 degrees and 85% humidity, the insulation resistance impressively stays above 2 MΩ, effortlessly passing rigorous 1-minute power frequency (50Hz) tests at 1500V. Strategic component placement ensures robust and secure connectivity throughout.
4. We promise zero leaks, implementing comprehensive sealing pressure assessments on oil, water, and gas conduits to guarantee absolute system integrity.
5. Alarm System:
1) Illuminated power indicators and intuitive switches for the incinerator unit, ensuring user-friendly operation;
2) An advanced residual burning timer ensures the furnace interior is free of flammable gases and organic residues, promoting safe and efficient performance;
3) Incorporates sophisticated overload protection to prevent motor strain, complemented with negative pressure frequency conversion control for enhanced safety;
4) Features a precision interlocking system for both high and low-temperature management.
Design Ideas:
Engineered with meticulous precision to fulfill specific project requirements, our rotary kiln incinerator excels in simultaneously incinerating solid and liquid residues. It is particularly adept at handling chemical residues, sludge, organic liquid waste, and industrial solids, setting itself apart as a leader in waste management solutions.
This makes it the foremost choice for any progressive waste disposal facility.Featuring a robust cylindrical metal exterior insulated with bricks, the rotary kiln incinerator is calculatedly tilted horizontally. Its rotational dynamics enable optimal mixing, ensuring seamless movement towards the discharge point. The innovative flue gas directional system continuously agitates waste for even heating, with a residence time of 0.5-1 hour to guarantee comprehensive thermal treatment and obliteration of organic matter.
Furthermore, a cutting-edge secondary combustion chamber re-incinerates generated gases at extreme temperatures reaching 1100ºC, maximizing the elimination of organic matter. The furnace's specifications meet stringent criteria with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, meticulous flue gas purification processes remove acidic components, nitrogen oxides, and effectively capture hazardous particles and dust, ensuring premium component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Begin with the blower to efficiently purge residual and flammable gases within the furnace, significantly minimizing explosion risks during ignition.
2) Prior to igniting the powerful burner, initiate the induced draft fan for a thorough five-minute furnace purge. This precise procedure ensures safety and efficacy as the diesel fuel is adeptly transported through meticulously designed pipelines, leading to precise ignition by the burners. The radiant heat effectively elevates temperatures within both the rotary kiln and secondary chamber, ensuring a controlled and steady rise for optimal performance.
3) Solid waste is meticulously introduced into the rotary kiln through a cutting-edge feeding system. This advanced mechanism ensures the combustion temperature remains precisely at 850ºC, thanks to accurate oxygen control, guaranteeing peak efficiency. Simultaneously, waste liquid is directed seamlessly into either the rotary kiln or the secondary combustion chamber through dedicated pipelines, ensuring flawless processing and integration for superior operational performance.
4) The flue gas, a by-product of the rotary kiln's intense operation, is expertly directed to the secondary chamber. Here, incineration by-products such as ash and slag are expelled with exceptional efficiency through an innovative wet scraper mechanism, ensuring operations are smooth and immaculate.
5) Within the secondary combustion chamber, the flue gas undergoes advanced combustion. The introduction of organic waste liquid elevates the temperature to an impressive 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution, as the flue gas remains here for exactly 4 seconds. This ensures the complete decomposition of trace organics and dioxins, achieving an outstanding decomposition efficiency of over 99.99%. The precise breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively minimizes the formation of nitrogen oxides, further enhancing environmental safety.
6) Upon exiting the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized using centrifugal force, which significantly purifies the flue gas, preparing it for the subsequent stages of treatment.
7) After moving through the cyclone, the flue gas is transferred to the semi-dry quench tower. A pressure pump skillfully directs the reaction tower to the top of the two-fluid nozzle, transforming it into fine droplets. These droplets interact with the hot ascending flue gas, creating a dense suspended droplet zone, rapidly cooling to 200ºC within a second. This swift action effectively halts dioxin regeneration and extinguishes any lingering sparks, protecting the cloth bag from potential fires.
8) The flue gas then enters the spray washing tower, followed by the wet packing washing tower device. These critical stages are pivotal in removing acid gases from the flue gas, ensuring it meets stringent environmental standards for purity.
9) After passing through the spray tower, the flue gas is released into the atmosphere via the chimney, with the assistance of an induced draft fan that guarantees its smooth exit, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal process. This advanced technique precisely targets sulfur and chlorine with unmatched accuracy, ensuring a flawless and highly efficient operation that elevates industry benchmarks to new heights.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. is a beacon of innovation and unparalleled quality, showcasing our commitment to excellence. With a robust registered capital of 58 million yuan and a dynamic team of over 140 skilled experts, our foundation rests on substantial fixed assets valued at 80 million yuan. Our operations proudly encompass a sprawling 33,000 square meters dedicated to achieving perfection.
As a state-recognized high-tech enterprise, we proudly boast a third-level qualification in professional contracting for environmental protection engineering. Our commitment to unwavering quality is exemplified by our ISO9001:2015 international quality management system certification and the esteemed CE certification, affirming our dedication to reliability and superior excellence.
Specializing in pioneering incineration solutions, we craft advanced systems for liquid, gas, and solid waste, along with sophisticated industrial wastewater treatment equipment. Our diverse portfolio includes state-of-the-art industrial hazardous waste incinerators and customized solutions for the chemical and pharmaceutical industries.
Our cutting-edge product line features an extensive range of furnace types, including rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and highly specialized medical waste incinerators.
Through our innovative scientific management and cutting-edge testing methodologies, we deliver superior products at highly competitive prices. Our unwavering commitment to excellence, coupled with exceptional after-sales service, has earned us widespread acclaim and trust from our clientele. Our comprehensive services include feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, and steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our outstanding products resonate significantly across China and make a substantial impact on the global stage, reaching audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients highlight our unwavering dedication to exceptional quality.
We warmly invite friends and clients from around the world to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and experience the extraordinary solutions we offer!
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