Product Description
Scopeof Application of Application:
This versatile incinerator is expertly crafted for the safe and efficient disposal of medical waste, encompassing surgical viscera, auxiliary medical materials, single-use injectors, and a broad spectrum of other medical waste products. Its robust performance guarantees that all waste is handled with the utmost precision and reliability..
Index
Waste type |
Combustion temperature (ºC) |
Smoke residence time (S) |
Combustion efficiency (%) |
Incineration removal rate (%) |
Thermal reduction rate of incineration residue (%) |
| Hazardous waste |
≥1100 |
≥2 |
≥99.9 |
≥99.99 |
<5 |
Characteristics:
1. Enjoy seamless operations with our automatic material feeding and ash removal system, ensuring smooth and efficient processes;
2. Appreciate an eco-friendly mechanism that eliminates smoke and odors, prevents secondary pollution, and minimizes operational costs;
3. Our revolutionary revolving incinerator body, incorporating mill and multi-phase combustion, offers unparalleled efficiency;
4. Achieve comprehensive cremation, dramatically reducing ash volume with an exceptional heat alkali burning rate exceeding 90%;
5. Effortlessly process continuous material feeding, adeptly managing high-moisture waste with ease and efficiency;
6. State-of-the-art automatic control technology ensures operations that are not only secure and reliable but also economically beneficial;
7. Engineered for exceptional efficiency, our incinerator operates free of smoke, odors, or secondary pollution;
8. An energy-efficient wonder: our cutting-edge design guarantees thorough treatment with reduced operating costs, maximizing economic gains;
9. Safety and reliability take precedence: primarily utilizing an automatic control system with low malfunction rates, ensuring straightforward repairs and maintenance;
10. Our sophisticated exhaust treatment features, including a secondary combustion chamber, heat exchange, and dust removal, ensure emissions comply with stringent national standards, aligning with current exhaust regulations.
Product Parameters
Hazardous Waste Handling Capacity: 50-5000 kg/h
Safety Indicators
1. Experience unparalleled safety with our incinerator's cutting-edge burner, featuring an advanced protection mechanism that automatically ceases fuel supply in the event of abnormal burner operation, ensuring flawless safety management.
2. Before shutting down, witness seamless operational transition as the incinerator activates a specialized cooling protocol for the combustion chamber, maintaining precision until temperatures stabilize to a predetermined value, marking the end of operations.
3. Rely on our innovative leakage protection system for peak performance. Even under challenging conditions of 40 degrees and 85% humidity, the insulation resistance remains robustly above 2 MΩ, easily withstanding stringent tests of 1-minute power frequency (50Hz) at 1500V. Every component is strategically placed to ensure secure and impeccable connectivity.
4. We guarantee no leaks with comprehensive sealing pressure tests on oil, water, and gas channels, ensuring absolute integrity.
5. Alarm System:
1) Illuminated power indicators and convenient switches for the incinerator device;
2) A sophisticated residual burning timer ensures the furnace's interior is clear of flammable gases and organic residues, guaranteeing safe and efficient operation;
3) Incorporates an advanced overload protection to safeguard against motor strain, complete with a negative pressure frequency conversion control for enhanced security;
4) Features a precision interlocking system for both high and low-temperature controls.
Design Ideas:
Engineered with immaculate attention to meet specific project demands, our rotary kiln incinerator excels in the concurrent incineration of solid and liquid residues. Particularly proficient in managing chemical residues, sludge, organic liquid waste, and industrial solids, it stands apart in waste management.
This makes it the leading solution for any advanced waste disposal center.Crafted with a cylindrical metal exterior enveloped by insulation bricks, the rotary kiln incinerator features a calculated horizontal tilt. Its rotational mechanics facilitate optimal mixing, promoting seamless movement to the discharge end along its incline. The innovative flue gas directional system continuously agitates waste for uniform heating, with waste residence time of 0.5-1 hour, ensuring comprehensive thermal treatment and organic matter obliteration.
Additionally, a state-of-the-art secondary combustion chamber re-incinerates generated gases, achieving extreme temperatures of 1100ºC to maximize organic matter elimination. Furnace selection meets rigorous standards with temperatures ≥1100ºC and flue gas residence time ≥2 seconds. Post-cooling, flue gas purification meticulously removes acidic components, nitrogen oxides, and captures harmful particles and dust, ensuring vigilant component selection.
The Incinerator Device comprises the following components:
Feed hydraulic transmission system, waste liquid conduit, structural rotary kiln, primary burner, secondary combustion chamber, secondary burner, water-cooled cyclone dust collector, quench acid stripping tower, mist separation unit, exhaust fan, standalone chimney, alkali storage and delivery, lye pump, blower, comprehensive air supply system, electrical network, instrumentation control, automated ash disposal, installation platforms, and support structures.
Brief Introduction of Main Process Flow:
1) Initiate with the blower to effectively purge residual and flammable gases within the furnace, significantly reducing explosion risk during ignition.
2) Before the powerful burner sparks the ignition, it's crucial to set the induced draft fan in motion, allowing an extensive five-minute purge of the furnace. This meticulous process ensures safety and efficiency as the diesel fuel is skillfully transported via expertly crafted pipelines, leading to its precise ignition by the burners. The radiant heat gracefully elevates the temperature within both the rotary kiln and secondary chamber, ensuring a steady and controlled rise for peak performance.
3) In an impressive display of engineering mastery, solid waste is meticulously introduced into the Rotary Kiln via a cutting-edge feeding system. This advanced apparatus ensures the combustion temperature is steadfastly held at an exact 850ºC through precise oxygen regulation, optimizing operational efficiency. Concurrently, waste liquids are effortlessly channeled into either the rotary kiln or the secondary combustion chamber through dedicated pipelines. This seamless delivery system guarantees flawless processing and integration, resulting in unparalleled performance.
4) The flue gas, birthed from the rotary kiln's vigorous activity, journeys to the secondary chamber. Here, incineration by-products such as ash and slag are skillfully expelled with supreme efficiency through a state-of-the-art wet scraper mechanism, ensuring seamless and pristine operations.
5) Within the heart of the secondary combustion chamber, the flue gas undergoes an enhanced combustion process. The infusion of organic waste liquid elevates the temperature to a formidable 1100ºC, intensifying the incineration process. This results in a smokeless, odorless finish with zero secondary pollution as the flue gas resides here for a precise 4 seconds. This duration is meticulously calibrated to ensure the complete decomposition of trace organics and dioxins, achieving an extraordinary decomposition efficiency of over 99.99%. The meticulous breakdown of residual organic components and carbon particles occurs at approximately 1100ºC. The chamber's sophisticated multi-stage combustion strategy effectively curtails nitrogen oxide formation, further bolstering environmental safety.
6) Charging forth from the secondary combustion chamber, the flue gas advances to the water-cooled cyclone dust collector. Here, ash content is expertly neutralized through centrifugal force, significantly purifying the flue gas and priming it for subsequent treatment stages.
7) Post-cyclone, the flue gas transitions to the semi-dry quench tower. A pressure pump skillfully guides the reaction tower to the apex of the two-fluid nozzle, transforming it into a fine mist. These droplets engage with the ascending hot flue gas, crafting a dense suspended droplet region and swiftly cooling to 200ºC within a fleeting second. This rapid action effectively halts dioxin regeneration and extinguishes any lingering sparks, safeguarding the cloth bag from potential combustion hazards.
8) The flue gas then maneuvers into the spray washing tower, succeeded by the wet packing washing tower device. These critical stages play an instrumental role in purging the flue gas of acid gases, ensuring compliance with stringent environmental purity standards.
9) Having traversed the spray tower, the flue gas is elegantly released into the atmosphere via the chimney, aided by an induced draft fan that guarantees its smooth egress, thereby minimizing environmental impact.
Oxidative chemical reaction of combustion:
CXHYOZ + O2 → CO2↑ + H2O
CXHYClZ + O2 → CO2↑ + HCl↑+ H2O
CXHYSZ + O2 → CO2↑ + SO2↑+ H2O
Lye removal of sulfur and chlorine: Immerse yourself in our cutting-edge lye removal system. This advanced process meticulously removes sulfur and chlorine with remarkable precision. It ensures an unrivaled level of efficiency, setting an exceptional standard in the industry and promising smooth operations that are second to none.
HCl + NaOH → NaCl + H2O
SO2 + 2NaOH → Na2SO3 + H2O
Packaging & Shipping
Company Profile
Yixing Huarui Incinerator Technology Development Co., Ltd. Established in 2007, Yixing Huarui Incinerator Technology Development Co., Ltd. shines brightly as a beacon of innovative expertise and superior quality. Boasting a robust registered capital of 58 million yuan, combined with an outstanding team of over 140 skilled professionals, our company stands fortified by substantial fixed assets valued at an impressive 80 million yuan. Our operations elegantly unfold across a magnificent expanse of 33,000 square meters, all dedicated to achieving excellence.
As a proudly recognized state-certified high-tech enterprise, we are honored to hold a third-level qualification in professional contracting for environmental protection engineering. Our relentless pursuit of quality is reflected in our ISO9001:2015 international quality management system certification, along with the prestigious CE certification, underscoring our unwavering dedication to reliability and top-tier excellence.
We specialize in pioneering incineration solutions that encompass advanced systems for liquid, gas, and solid waste, as well as innovative industrial wastewater treatment equipment. Our extensive portfolio includes industrial hazardous waste incinerators and bespoke, tailor-made solutions geared specifically for the chemical and pharmaceutical industries.
Our cutting-edge product line presents an expansive variety of furnace types, featuring rotary kilns, solid/liquid incinerators, exhaust gas direct combustion furnaces, RTO regenerative incinerators, comprehensive incinerators, and specially designed medical waste incinerators.
Through our innovative scientific management and state-of-the-art testing methodologies, we consistently deliver superior products at competitive prices. Our unwavering commitment to excellence is complemented by unparalleled after-sales service, earning us widespread acclaim and trust from our esteemed clientele. Our comprehensive services cover every aspect of the process, from feasibility analysis, precision design, manufacturing, meticulous installation, commissioning, extensive training, to steadfast after-sales support, ensuring seamless and efficient waste treatment solutions.
Our exceptional products resonate not only across China but also make a profound impact on the global stage, reaching discerning audiences in Southeast Asia, Africa, South America, the Middle East, and beyond. The satisfaction and trust of our clients are a testament to our unwavering commitment to delivering unmatched quality.
We warmly invite friends and clients from all corners of the globe to visit Yixing Huarui Incinerator Technology Development Co., Ltd. and discover the remarkable solutions we have to offer!
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